EATON伊顿5400系列低空气包体制冷剂快速接头

EATON Aeroquip 5400 Series Low Air Inclusion Refrigerant
EATON Quick Disconnect Couplings 
EATON伊顿5400系列低空气包体制冷剂快速接头
Eaton 5400 Series Low Air Inclusion Refrigerant Quick Disconnect Couplings
 
EATON伊顿5400系列低含气量产品线专为空调、制冷剂、气体和流体输送应用而设计的制冷快速接头。符合SAE J2064性能和R134a。Eaton’s 5400 Series low air inclusion product line is designed for air conditioning, refrigerant, gaseous and fluid transfer applications。Meets SAE J2064 Performance with R134a。

Features

Guardian Seal Plating for Outstanding Corrosion Resistance
Multi-Refrigerant, including R134, R1234yf, R407C and others
Sizes 4, 8, 12 and 16


产品特性：

- 铜焊或螺纹端部连接，便于在管道或软管上安装。
- 用于低流体损失和空气夹杂的管状阀结构
- 螺纹连接设计允许在压力下连接和断开
- 可选隔板安装的锁紧垫圈和防松螺母标准配置 
- 标准密封材料：氯丁橡胶
- 密封电镀，具有优异的耐腐蚀性  
- 零下40度 to +135度 (-40oF to +275oF)
- 尺寸Sizes 4, 8, 12 and 16 （1/4，1/2， 3/4 and 1 inch）
- 适用于多种制冷剂包括，包括R134、R1234yf、R407c等



规格参数

(in)  (bar)  (psi)  (bar)  (psi)  (bar)  (psi)  (bar)  (psi)  (in./Hg)  (lpm)  (gpm)  cc- max-  cc.max-  
1/4  207  3,000  621  9,000  172  2,500  52  750  28  8  2  .10  .05  
1/2  121  1,750  359  5,200  121  1,750  52  750  28  53  14  .10  .10  
-  48  700  145  2,100  48  700  45  650  28  132  35  .30  .10  
1  48  700  145  2,100  48  700  21  300  28  284  75  .50  .20  


Applications & Markets 
产品市场应用

- Mobile Air Conditioning and Refrigerant
移动空调和制冷剂


mm  (in)  mm  (in)  mm  (in)  mm  (in)  mm  (in)  
5400-S2-4  Male  1/4  No Adapter  1  27.4  (1.08)  21.1  (.83)  19  (.75)  - - - - 
5400-S5-4  Female  1/4  No Adapter  2  28.7  (1.13)  21.1  (.83)  16.0  (.63)  19  (.75)  - - 
5400-S2-8  Male  1/2  No Adapter  1  34.8  (1.37)  32.0  (1.26)  29.0  (1.14)  - - - - 
5400-S5-8  Female  1/2  No Adapter  2  40.6  (1.60)  33.0  (1.30)  26.0  (1.02)  30.0  (1.18)  - - 
5400-S2-12  Male  -  No Adapter  1  44.2  (1.74)  46.4  (1.83)  41.0  (1.61)  - - - - 
5400-S5-12  Female  -  No Adapter  2  55.1  (2.17)  45.0  (1.77)  35.0  (1.38)  41.0  (1.61)  - - 
5400-S2-16  Male  1  No Adapter  1  46.5  (1.83)  53.0  (2.10)  48.0  (1.89)  - - - - 

5400-S5-16 Female 1 No Adapter 2 61.1 (2.41) 56.0 (2.20)  45.0 (1.77)  50.0  (1.97)  - - 
Dimensions – SAE 37° (JIC) (Dimensional reference only)  
Part Number Coupling Body Port Dimensions Buna-N Type Size Size Thread Type Fig- A B  Hex   Hex  

*Couplings must be ordered by components as shown on page 147-  mm  (in)  mm (in)  mm (in)  mm  (in)  mm  (in)  
5410-S17-4-4*  Male  1/4  7/16  7/16-20  SAE 37° (JIC)  3  47.8  (1.88)  21.1  (.83)  19  (.75)  - - 16.0  (.63)  
5410-S14-4-4*  Female  1/4  7/16  7/16-20  SAE 37° (JIC)  4  49.0  (1.93)  21.1  (.83)  16.0  (.63)  19  (.75)  15.7  (.62)  
5410-4-4*  Complete  1/4  7/16  7/16-20  SAE 37° (JIC)  5  89.9  (3.54)  - - - - - - - - 
5410-S17-6-4*  Male  1/4  9/16  9/16-18  SAE 37° (JIC)  3  48.0  (1.89)  21.1  (.83)  19  (.75)  - - 16.0  (.63)  
5410-S14-6-4*  Female  1/4  9/16  9/16-18  SAE 37° (JIC)  4  49.3  (1.94)  21.1  (.83)  16.0  (.63)  19  (.75)  15.7  (.62)  
5410-6-4*  Complete  1/4  9/16  9/16-18  SAE 37° (JIC)  5  90.4  (3.56)  - - - - - - - - 
5410-S17-6-8*  Male  1/4  9/16  9/16-18  SAE 37° (JIC)  3  55.4  (2.18)  31.8  (1.25)  29  (1.14)  - - 25.4  (1.00)  
5410-S14-6-8*  Female  1/2  9/16  9/16-18  SAE 37° (JIC)  4  61.7  (2.43)  33.3  (1.31)  26  (1.02)  30  (1.18)  25.4  (1.00)  
5410-6-8*  Complete  1/2  9/16  9/16-18  SAE 37° (JIC)  5  107.4  (4.23)  - - - - - - - - 
5410-S17-8-8*  Male  1/2  -  .-16  SAE 37° (JIC)  3  57.9  (2.28)  31.8  (1.25)  29  (1.14)  - - 25.4  (1.00)  
5410-S14-8-8*  Female  1/2  -  .-16  SAE 37° (JIC)  4  64.3  (2.53)  33.3  (1.31)  26  (1.02)  30  (1.18)  25.4  (1.00)  
5410-8-8*  Complete  1/2  -  .-16  SAE 37° (JIC)  5  112.8  (4.44)  - - - - - - - - 
5410-S17-10-12*  Male  -  7/8  7/8-14  SAE 37° (JIC)  3  69.9  (2.75)  46.5  (1.83)  41  (1.62)  - - 35.1  (1.38)  
5410-S14-10-12* Female  -  7/8  7/8-14  SAE 37° (JIC)  4  80.3  (3.16)  45.7  (1.80)  35  (1.38)  41  (1.62)  35.1  (1.38)  
5410-10-12*  Complete  -  7/8  7/8-14  SAE 37° (JIC)  5  135.4  (5.33)  - - - - - - - - 
5410-S17-12-12* Male  -  1 1/16  1 1/16-12  SAE 37° (JIC)  3  72.6  (2.86)  46.5  (1.83)  41  (1.62)  - - 35.1  (1.38)  
5410-S14-12-12* Female  -  1 1/16  1 1/16-12  SAE 37° (JIC)  4  83.1  (3.27)  45.7  (1.80)  35  (1.38)  41  (1.62)  35.1  (1.38)  
5410-12-12*  Complete  -  1 1/16  1 1/16-12  SAE 37° (JIC)  5  140.7  (5.54)  - - - - - - - - 
5410-S17-16-16* Male  1  1 5/16  1 5/16-12  SAE 37° (JIC)  3  75.9  (2.99)  53.3  (2.10)  48  (1.89)  - - 44.5  (1.75)  
5410-S14-16-16* Female  1  1 5/16  1 5/16-12  SAE 37° (JIC)  4  89.7  (3.53)  56.9  (2.24)  45  (1.77)  50  (1.97)  44.5  (1.75)  
5410-16-16*  Complete  1  1 5/16  1 5/16-12  SAE 37° (JIC)  5  149.6  (5.89)  - - - - - - - - 

Above items must be ordered at the component level - see page 148- 
5400 Series Low Air Inclusion Refrigerant 
Dimensions – Braze Tubing Adapter (Dimensional reference only) 
Part Number Coupling Body Tube O.D- Dimensions Neoprene Type Size Size Type Fig- A B Hex 

*Couplings must be ordered by components as shown on page 147-  mm  (in)  mm  (in)  mm  (in)  mm  (in)  mm  (in)  
5401-S17-4-4*  Male  1/4  1/4  Braze Tubing Adapter  6  38.6  (1.52)  21.1  (.83)  19  (.75)  - - 16.0  (.63)  
5401-S14-4-4*  Female  1/4  1/4  Braze Tubing Adapter  7  39.9  (1.57)  21.1  (.83)  16.0  (.63)  19  (.75)  16.0  (.63)  
5401-S17-6-4*  Male  1/4  3/8  Braze Tubing Adapter  6  38.6  (1.52)  21.1  (.83)  19  (.75)  - - 16.0  (.63)  
5401-S14-6-4*  Female  1/4  3/8  Braze Tubing Adapter  7  39.9  (1.57)  21.1  (.83)  16.0  (.63)  19  (.75)  16.0  (.63)  
5410-S17-6-8*  Male  1/2  3/8  Braze Tubing Adapter  6  44.5  (1.75)  33.3  (1.31)  29  (1.14)  - - 25.4  (1.00)  
5401-S14-6-8*  Female  1/2  3/8  Braze Tubing Adapter  7  50.8  (2.00)  33.3  (1.31)  26  (1.02)  30  (1.18)  25.4  (1.00)  
5401-S17-8-8*  Male  1/2  1/2  Braze Tubing Adapter  6  44.5  (1.75)  33.3  (1.31)  29  (1.14)  - - 25.4  (1.00)  
5401-S14-8-8*  Female  1/2  1/2  Braze Tubing Adapter  7  50.8  (2.00)  33.3  (1.31)  26  (1.02)  30  (1.18)  25.4  (1.00)  
5401-S17-10-12*  Male  -  5/8  Braze Tubing Adapter  6  62.7  (2.47)  45.7  (1.80)  41  (1.62)  - - 35.1  (1.38)  
5401-S14-10-12*  Female  -  5/8  Braze Tubing Adapter  7  73.2  (2.88)  45.7  (1.80)  35  (1.38)  41  (1.62)  35.1  (1.38)  
5401-S17-12-12*  Male  -  -  Braze Tubing Adapter  6  62.7  (2.47)  45.7  (1.80)  41  (1.62)  - - 35.1  (1.38)  
5401-S14-12-12*  Female  -  -  Braze Tubing Adapter  7  73.2  (2.88)  45.7  (1.80)  35  (1.38)  41  (1.62)  35.1  (1.38)  
5401-S17-16-16*  Male  1  1  Braze Tubing Adapter  6  71.1  (2.80)  56.9  (2.24)  48  (1.89)  - - 44.5  (1.75)  
5401-S14-16-16*  Female  1  1  Braze Tubing Adapter  7  84.8  (3.34)  56.9  (2.24)  45  (1.77)  50  (1.97)  44.5  (1.75)  

Dust Caps and Dust Plugs Dust Cap Dust Plug 
Dust Cap with Gasket Dust Plug with Gasket Body Size 
5400-S6-8 5400-S8-8 1/2 5400-S6-12 5400-S8-12 - 5400-S6-16 5400-S8-16 1 


Adapter SAE  
37° (JIC) Adapter SAE 37° (JIC) 
O-Ring Brass Steel Body Size Thread Tube O.D- Size 
22546-12 202220-4-4B 202220-4-4S 1/4 7/16-20 1/4 22546-12 202220-6-4B 202220-6-4S 1/4 9/16-18 3/8 22546-17 -202220-6-8S 1/2 9/16-18 3/8 22546-17 202220-8-8B 202220-8-8S 1/2 .-16 1/2 
22546-23 -22546-23 - 202220-10-12S 202220-12-12S  - -  7/8-14 1 1/16-12  5/8 -  
22546-28 - 202220-16-16S  -  1 3/16-12  1  
Adapter – Braze  Adapter – Braze  



22546-17 202208-8-8B  - 1/2  7/8-20  1/2  
2254617  202208-10-8B  202208-10-8S  1/2  7/8-20  5/8  
22546-23  202208-10-12B  202208-10-12S  -  1 1/4-18  5/8  
22546-23  202208-12-12B  - -  1 1/4-18  -  
22546-23  202208-14-12B  - -  1 1/4-18  7/8  
22546-28  202208-14-16B  - 1  1 19/32-20  7/8  
22546-28  202208-16-16B  - 1  1 19/32-20  1  
22546-28  202208-18-16B  - 1  1 19/32-20  1 1/8  
22546-28  202208-20-16B  - 1  1 19/32-20  1 3/16  
22546-28  202208-22-16B  - 1  1 19/32-20  1 1/4  

Hose Fitting  SAE 100R5- Dimensions Hose Fitting SAE 100R5 O-Ring Fitting Assembly Body Size Hose Size Thread D (O-Ring Required) 
mm (in) 22546-12 487-4-4S 1/4 -4 1/2-20 23.4 (.92) 22546-12 487-4-6S 1/4 -6 1/2-20 24.4 (.96) 22546-17 487-8-6S 1/2 -6 7/8-20 24.4 (.96) 22546-17 487-8-8S 1/2 -8 7/8-20 26.9 (1.06) 

22546-23 487-12-10S - -10 1 1/4-18 27.2 (1.07) 

.Additional dash styles available- 
5400 Series Low Air Inclusion Refrigerant 5400 Series Low Air Inclusion Refrigerant 
For assemblies, order by components as shown by base number and dash (-) size below- Example, if a 5401-S14-10-12 is required, order as components, (1) 5400-S5-12, (1) 202208-10-12B Adapter and (1) 22546-23 O-Ring-  
Assembly Part  Number  5400-S2 Male Half  Quantity  5400-S5 Female Half  Quantity  202208-Brass Braze-On Adapter  Quantity  202220-Steel 37- SAE Adapter Quantity  22546 O-Ring  Quantity  

5401-S14-10-12  -12  1  -10 -12B  1  -23  1  
5401-S14-10-8  -8  1  -10 -8B  -17  1  
5401-S14-12-12  -12  1  -12 -12B  1  -23  1  
5401-S14-16-16  -16  1  -16 -16B  1  -28  1  
5401-S14-4-4  -4  1  -4 -4B  1  -12  1  
5401-S14-6-4  -4  1  -6 -4B  1  -12  1  
5401-S14-6-8  -8  1  -6 -8B  1  -17  1  
5401-S14-8-8  -8  1  -8 -8B  1  -17  1  
5401-S17-10-12  -12  1  -10 -12B  1  -23  1  
5401-S17-10-8  -8  1  -10 -8B  1  -17  1  
5401-S17-12-12  -12  1  -12 -12  1  -23  1  
5401-S17-14-16  -16  1  -16 -16  1  -28  1  
5401-S17-4-4  -4  1  -4 -4B  1  -17  1  
5401-S17-6-4  -4  1  -6 -4B  1  -12  1  
5401-S17-6-8  -8  1  -6 -8B  1  -17  1  
5401-S17-8-8  -8  1  -8 -8B  1  -17  1  
5410-12-12  -12  1  -12  1  -12 -12S  2  -23  2  
5410-16-16  -16  1  -16  1  -16 -16S  2  -28  2  
5410-4-4  -4  1  -4  1  -4 -4S  2  -12  2  
5410-6-8  -8  1  -8  1  -6 -8S  2  -17  2  
5410-8-8  -8  1  -8  1  -8 -8S  2  -17  2  
5410-S14-10-12  -12  1  -10 -12S  1  -23  1  
5410-S14-12-12  -12  1  -12 -12S  1  -23  1  
5410-S14-16-16  -16  1  -16 -16S  1  -28  1  
5410-S14-4-4  -4  1  -4 -4S  1  -12  1  
5410-S14-6-4  -4  1  -6 -4S  1  -12  1  
5410-S14-6-8  -8  1  -6 -8S  1  -17  1  
5410-S14-8-8  -8  1  -8 -8S  1  -17  1  
5410-S17-10-12  -12  1  -10 -12S  1  -23  1  
5410-S17-12-12  -12  1  -12 -12S  1  -23  1  
5410-S17-16-16  -16  1  -16 -16S  1  -28  1  
5410-S17-4-4  -4  1  -4 -4S  1  -12  1  
5410-S17-6-4  -4  1  -6 -4S  1  -12  1  
5410-S17-6-8  -8  1  -6 -8S  1  -17  1  
5410-S17-8-8  -8  1  -8 -8S  1  -17  1  

Assembly Instructions/Component Part Numbers 

Typical Male Coupling Half (S2) 
Assembly Instructions 
Steps: 
1- After tubing or hose has been connected to adapters 

1 and 
12 , install O-Rings 
2 and 
11 - on adapters- Be sure O-Rings are not twisted- 
2- Oil O-Rings 
2 liberally with system fluid to prevent them from scuffing and tearing when coupling body is threaded on adapter- 

3- S2 Half—Lubricate poppet face with system fluid- Insert poppet valve assembly 

3 into body 
4 - Tighten body 4 on adapter 1 - After body and adapter make metal-to-metal contact, tighten by rotating body 
4 1/8” with respect to adapter 
1 or torque per table value- 
S5 Half—Oil O-Ring 9 - liberally with system fluid- Insert valve and sleeve assembly 10 into body 
8 - Tighten body 

 on adapter 
12 - After body and adapter make met-al-to-metal contact, tighten by rotating body 8 1/8” with respect to adapter 
12 or torque per table value- 
4-     Coupling Connection—Lubricate gasket seal 
5 on 5400-S2 half with system fluid- Thread union nut 

 on 5400-S2 half- Tighten union nut to torque values shown in table- Be sure S2 and S5 bodies do not rotate during connection- 
Component Part Numbers 
Item Dash Size –4 Number O.D- Tube Size 1/4”–3/8” 
Typical Female Coupling Half (S5) 
Bulkhead Mounting—S2 Half 
Install lock washer 
6 on S2 half- Insert S2 half through bulkhead, and tighten jam nut 
7 so that lock washer teeth are fully compressed- 
NOTE: Lock washer 6 must be between hex of S2 half and bulkhead- 
Maximum Bulkhead Thickness 
Body Lock Washer Lock Washer Size Installed Not Used 
- .206 .256 
- .136 .203 
- .232 .292 
1 .101 .161 
Torque Values 
Recommended torque values in ft- lbs., are listed below- 
Adapter to Body 
Dash Braze Type Non-braze Type S2 Half Size or Aluminum Steel or Brass to S5 Half 
–4 6–8 12–15 10–12 
–8 15–20 35–45 35–37 
–12 35–40 45–55 45–47 
–16 50–60 55–65 65–67 
.IMPORTANT: Generous lubrication is required for all gaskets and O-Rings- Use refrigeration oil only when used in refrigerant system- 
–8 –12 –16 Line 1/4”–5/8” 5/8”–7/8” 7/8”–13/8” Ref- 
Typical Male Half     1 
1  Tubing Adapter  202208–*–4  202208–*–8  202208–*–12  202208–*–16  2  
2  O-Ring  22546–12  22546–17  22546–23  22546–28  3  
3  Poppet Valve Assembly  5400–S20–4  5400–S20–8  5400–S20–12  5400–S20–16  4  
4  Body  5400–17–4S  5400–17–8S  5400–17–12S  5400–17–16S  5  
5  Gasket Seal  22008–4  22008–8  22008–12  22008–16  6  

6 Lock Washer     5400–54–4S 5400–54–8S 5400–54–12S 5400–54–16S 7 
7 Jam Nut     5400–53–4S 5400–53–8S 5400–53–12S 5400–53–16S 8 
Typical Female Half  9  
8  Union Nut and Body Assembly  5400–S16–4  5400–S16–8  5400–S16–12  5400–S16–16  10  
9  O-Ring  FF91178–10  FF91178–112  FF91178–116  FF91178–214  11  
10  Valve and Sleeve Assembly  5400–S19–4  5400–S19–8  5400–S19–12  5400–S19–16  12  
11  O-Ring  22546–12  22546–17  22546–23  22546–28  13  
12  Tubing Adapter  202208–*–4  202208–*–8  202208–*–12  202208–*–16  14  

*Specify O.D- Tubing size of adapter required in 16th of an inch- Example: –4 coupling with 3/8” O.D- tubing is 6/16 or –6- Part number is then 202208–6–4-